Page 1 of 2
Gearbox oil level and capacity.
Posted: Wed Oct 10, 2007 5:56 am
by Citi130R
Hi guys!
A couple of weeks ago I replaced my speedo cable and now ive realised oil has been leaking from that hole where the speedo cable goes into the box. How do i check the oil level? and if i give the box an oil change, how much oil does it take? its an AUG gearbox originally out of a CTi.
thanx
Posted: Wed Oct 10, 2007 7:25 am
by MK4 GTI 20VT
Posted: Wed Oct 10, 2007 8:22 am
by MacMan
Yip. You need a 17mm Allen key to loosen the plug on the side of the gearbox, then fill the gearbox up until the oil starts to drip out the side.
If the gearbox is empty, it will take 2l of gearbox oil to fill.
Posted: Wed Oct 10, 2007 8:45 am
by EX-DOHCTOR
There should be a rubber seal that goes under the metal plate that holds the speedo cable down.
Replace this seal aswell.
Posted: Wed Oct 10, 2007 9:18 am
by Citi130R
thanx so much guys. will have a go at it a bit later.
Posted: Wed Oct 10, 2007 9:22 am
by Citi130R
oh and is this the plug that is facing the wheel? must be hey?
Posted: Wed Oct 10, 2007 9:26 am
by MikeD
Citi130R wrote:oh and is this the plug that is facing the wheel? must be hey?
Yip

Near the top of the gearbox on the side!
Posted: Wed Oct 10, 2007 9:28 am
by MikeD
you can also fill through the speedo cable opening.
Posted: Wed Oct 10, 2007 9:47 am
by MacMan
MikeD wrote:you can also fill through the speedo cable opening.
Yip you fill from the hole where the speedo cable goes in, but you leave the plug on the side off so you can see when the box is full.
Posted: Wed Oct 10, 2007 9:58 am
by MikeD
MacMan wrote:MikeD wrote:you can also fill through the speedo cable opening.
Yip you fill from the hole where the speedo cable goes in, but you leave the plug on the side off so you can see when the box is full.
U can use a bolt with a 17mm head, bend it to make a 17mm allen key.
Saves u buying a 17mm allen key

Posted: Wed Oct 10, 2007 12:00 pm
by fatbastard
Posted: Wed Oct 10, 2007 12:19 pm
by MikeD
Posted: Wed Oct 10, 2007 12:37 pm
by frog_in_the_fridge
Or u just screw the nut onto a longish bolt ( R18 S N L V

) and weld the nut to the bolt...just tack weld it. Then u can use a socket of the same size to loosen and tighten.
Posted: Wed Oct 10, 2007 12:40 pm
by MikeD
frog_in_the_fridge wrote:Or u just screw the nut onto a longish bolt ( R18 S N L V

) and weld the nut to the bolt...just tack weld it. Then u can use a socket of the same size to loosen and tighten.

ur funny "R18 S N L V"
U could just use a second nut, as a lock nut system, no need to tack weld

Posted: Wed Oct 10, 2007 12:41 pm
by MikeD
Posted: Wed Oct 10, 2007 12:42 pm
by frog_in_the_fridge
Lets make it freaky.....add another nut.

Posted: Wed Oct 10, 2007 12:44 pm
by frog_in_the_fridge
And how do u go about getting rid of all the old oil in the G-box....when u wana top up with fresh new oil?
Posted: Wed Oct 10, 2007 12:46 pm
by MikeD
frog_in_the_fridge wrote:And how do u go about getting rid of all the old oil in the G-box....when u wana top up with fresh new oil?
Use the same mod allen key with "two nuts" and take out the plug at the bottom of the g-box.
Posted: Wed Oct 10, 2007 12:49 pm
by frog_in_the_fridge
Cool.
Wots the best fully synthetic G-box oil? And how much oil does a FFZ box take?
Posted: Wed Oct 10, 2007 12:55 pm
by MikeD
frog_in_the_fridge wrote:Cool.
Wots the best fully synthetic G-box oil? And how much oil does a FFZ box take?
Ok it will take just less than 2l of oil, but you will need to buy 2l.
U have a choice in oil, but I would recommend,
1. "G005000" oil from VW Agents - +/- R200.00 a L.
2. Castrol bot 130m or castrol SMX - at around R50.00 for 500ml.
Posted: Wed Oct 10, 2007 1:01 pm
by frog_in_the_fridge
MikeD wrote:frog_in_the_fridge wrote:Cool.
Wots the best fully synthetic G-box oil? And how much oil does a FFZ box take?
Ok it will take just less than 2l of oil, but you will need to buy 2l.
U have a choice in oil, but I would recommend,
1. "G005000" oil from VW Agents - +/- R200.00 a L.
2. Castrol bot 130m or castrol SMX - at around R50.00 for 500ml.

So either way its gona hurt my wallet?
Posted: Wed Oct 10, 2007 1:06 pm
by frog_in_the_fridge
Then can I add sum of that engine flush stuff...I know it makes ur oil very thin and watery for better removal?
Posted: Wed Oct 10, 2007 1:07 pm
by MikeD
frog_in_the_fridge wrote:Then can I add sum of that engine flush stuff...I know it makes ur oil very thin and watery for better removal?
I don't know about that!!! Sounds a bit dodge!
Posted: Wed Oct 10, 2007 1:10 pm
by frog_in_the_fridge
Its like R50+- for 500ml of the stuff...at most garages. U pour it in b4 u service ur car...needa drive around a bit to get the oil warm and the stuff to work. Then when u drain ur oil....More comes out coz its watery....and not thick as usual
Posted: Wed Oct 10, 2007 1:12 pm
by bru-tom
frog_in_the_fridge wrote:Its like R50+- for 500ml of the stuff...at most garages. U pour it in b4 u service ur car...needa drive around a bit to get the oil warm and the stuff to work. Then when u drain ur oil....More comes out coz its watery....and not thick as usual
if it comes out thick, you got problems!!!!!!!
