The parts were collected (thanx Tashen


The turbo in question was a Garrett VNT1749VB - PD150 from the SEAT Cupra TDI. This would replace the OEM Garrett VNT1749V
The Parts

The Garrett VNT1749VB

So at about 9am on Saturday we met G60 at Zabka to do the install.
On a side note, Chicken had decided that the night of his arrival would be a good time to indulge, so the morning was abit rough for him, with many grunts and groans emminating from him.
After a short chat we started with the work and got the car jacked up on the lift.

G60's tools for the job

Morne quickly got to work and removed the TDI engine cover. I was surpirsed that it simply pulled off, I thought a few screws would need to be loosened, but that was not the case.


One of the first things to be removed was the airbox and the piped on the intake pipe to the turbo

The intake manifold was then removed


Roadhawg and G60 having a chat. Its amazing how much k@k guys can talk when they spend a day together working on cars. If the walls of that workshop could talk




The old turbo. The oil on the exhaust manifold is lube to loosen up the bolts

Some of the parts removed so far

Cool old tractor outside

Cool new tractor outside


One of many smoke breaks. I didnt feel left out tho


We needed a few odds and ends, and this is where we found them!!!



The old turbo being removed

The two turbos side by side. The new VB on the left, old V on the right

New VB on right, old V on left

G60 grining something

New turbo in place


My, how time flies...



Did you know, if u drop the bolt that holds the intake pipe in place you have to remove the battery and basically climb into the engine bay to retrieve it


The new intercooler

The front bumper comes off

The really tiny OE intercooler tucked away on the driver's side of the car

Chicken was obsessed with cleaning everything as it was exposed


The new FMI (Front Mount Intercooler) mock fitted to see what goes where and how we would run the boost piping

Some piping being fabricated

Next the front valance had to be removed to mount the FMI

Holes were drilled for the FMI mounts...

...and the mounts were attached

The FMI in place

A small section of the front valance had to be cut away to accomodate the FMI



Front valence goin back on


The "watcher"

It was bit of a mission figuring out how to route the boost piping, but we eventually figured it out. Basically the charge comes from the turbo, into the new FMI, then into the smaller OE cooler, and then up top to the intake manifold



Front bumper back on


The finished product


A very happy Chicken Licken


The end of a very fullfilling day


At the moment the new turbo is still boosting at the same levels as the OE turbo. The car will recieve an FRC remap in the next week or so, and after that it will be boosting much higher and will be able to take full potential of the new setup

I had a great day and I think so did G60, Roadhawg and Chicken. I learnt alot from G60, and really enjoyed talking about the technical aspects of cars. I also loved the ride in this car afterwards, Roadhawg will agree with me that its an amazing beast of a car
